Products

Turnkey line for flush syringes — syringe assembly through to cartoning.

Output                                     Syringe sizes

Up to 15,000 pcs/h               3 / 5 / 10 mL

 Bubble-free filling line for gels & high-viscosity injectables —From nest pouch opening to finished re-nesting.

Output                                Syringe sizes

Up to 8000 pcs/h             0.2–20 mL

Full-servo precise metering, cGMP throughout.

±1% (typical) ·Ceramic piston pump

Automatic filling & capping, precise metering The core machine of turnkey line.

±0.5% (typical)  ·Piston Pump Dosing

The isolator encloses the entire aseptic filling zone—typically covering denesting, filling, stoppering, and partial inspection. 

Positioned after the filling and stoppering station, it automatically collects finished, sealed prefilled syringes and arranges them into standard Nest trays with non-contact vacuum picking technology. All tray-loaded syringes are ready for subsequent batch sterilization.

As a back end unit of the filling line, the Syringe Magazine Unit collects and stores fully finished syringes after filling, vacuum stoppering and capping. Finished syringes are fed into magazine slide rails via downstream conveyor for batch buffering before feeding to subsequent visual inspection, labeling and pillow pack equipment.

The robotic station grips each syringe by the flange edge, extracting pre-filled syringes from the nest & tub one by one and transferring them to the visual inspection station. Zero contact with barrels and needle shields avoids scratches and particles from being produced initially.

The De-bagger unit serves as the entry point of the automation line. It securely grips nested trays or cartridge packs, slits the sealed outer polyethylene or laminated bag, and removes it to expose the primary nested components for subsequent de-nesting and assembly processes.

Downstream of the de-bagger unit, the system is offered in fully automatic and semi-automatic configurations. Fitted with regulated vacuum grippers, it separates lids and liners without making contact with barrels or needle shields.

Automatic Visual Inspection Unit (AVI) inspects 100% of sterile containers (vials, ampoules, prefilled syringes) inline. It spins and abruptly stops each container to suspend visible particles, using high-speed cameras and lighting to detect particulates, fill-level errors, and cosmetic defects before automatically rejecting non-conforming units.

Automatic Visual Inspection Unit (AVI) inspects 100% of sterile containers (vials, ampoules, prefilled syringes) inline. It spins and abruptly stops each container to suspend visible particles, using high-speed cameras and lighting to detect particulates, fill-level errors, and cosmetic defects before automatically rejecting non-conforming units.

Situated at the line end, the horizontal flow wrapper accepts syringes from the labeling machine via a timed conveyor. After film wrapping and continuous longitudinal fin sealing, transverse jaws seal and cut synchronously to form separate single packs. Eligible syringes are transported to cartons via conveyor.